This simple circuit is a DC-DC converterthat converting up 12V source to a 24V. It can be used to run radios,small lights, relays, horns and other 24V accessories from a 12Vvehicle with a maximum draw of about 800mA.
The Schematic 12V to 24V DC- DC Converter
This DC-DC Convertercan be used to charge one 12V battery from another, or step up thevoltage just enough to provide necessary overhead for a 12V linearregulator. Using one op-amp as a square wave oscillator to ring aninductor and another op-amp in a feedback loop, it won't drift aroundunder varying loads, providing a stable 24V source for manyapplications. With a wide adjustment in output this circuit has manyuses.
Parts List
R1-R4,R7-R8 100K 1/4W Resistor
R5 470 Ohm 1/2W Resistor
R6 10K Linear Pot
C1 0.01uF Mylar Capacitor
C2 0.1uF Ceramic Disc Capacitor
C3 470uF 63V Electrolytic Capacitor
D1 1N4004 Rectifier Diode
D2 BY229-400 Fast Recovery Diode See Notes
Q1 BC337 NPN Power Transistor
U1 LM358 Dual Op Amp IC
L1 See Notes
MISC Board, Wire, Socket For U1, Case, Knob For R6, Heat sink for Q1
DC- DC Converter Notes
1. R6 sets the output voltage. This can be calculated by Vout = 12 x (R8/(R8+R7)) x (R6B/R6A).
2. L1 is made by winding 60 turns of 0.63MM magnet wire on a toroidal core measuring 15MM (OD) by 8MM (ID) by 6MM (H).
3.D2 can be any fast recovery diode rated at greater then 100V at 5A. Itis very important that the diode be fast recovery and not a standardrectifier.
4. Q1 will need a heat sink.
Parts List
R1-R4,R7-R8 100K 1/4W Resistor
R5 470 Ohm 1/2W Resistor
R6 10K Linear Pot
C1 0.01uF Mylar Capacitor
C2 0.1uF Ceramic Disc Capacitor
C3 470uF 63V Electrolytic Capacitor
D1 1N4004 Rectifier Diode
D2 BY229-400 Fast Recovery Diode See Notes
Q1 BC337 NPN Power Transistor
U1 LM358 Dual Op Amp IC
L1 See Notes
MISC Board, Wire, Socket For U1, Case, Knob For R6, Heat sink for Q1
DC- DC Converter Notes
1. R6 sets the output voltage. This can be calculated by Vout = 12 x (R8/(R8+R7)) x (R6B/R6A).
2. L1 is made by winding 60 turns of 0.63MM magnet wire on a toroidal core measuring 15MM (OD) by 8MM (ID) by 6MM (H).
3.D2 can be any fast recovery diode rated at greater then 100V at 5A. Itis very important that the diode be fast recovery and not a standardrectifier.
4. Q1 will need a heat sink.
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